WiMetrix’s garment production tracking system is a factory operating system that gives apparel manufacturers real-time visibility from yarn to dispatch, helping factories improve productivity, quality, and on-time delivery with AI-powered insights.
Tracking 300M+ garments a year across factories serving
Adidas Under Armour Interloop Nishat Crescent Bahuman Sadaqat Orient Feroze Indus Plus
MG Apparel
THE NUMBERS OUR CUSTOMERS HIT
Every factory we onboard runs against a Balanced Scorecard. Our apparel manufacturing software helps manufacturers improve productivity, reduce defects, optimize resource utilization, and achieve measurable operational gains within the first 12 months.
Line efficiency
In 6 months, via WIP tracking, operator efficiency boards and Daily Direction Setting.
Defects (DHU)
Closed-loop quality: rework traceability, RCA, training-need analysis.
Fabric waste
FABRIC SAVER eliminates over-consumption at cutting and spreading.
Profitability
Average margin lift inside 12 months — measured at the P&L.
THE HIDDEN COST OF RUNNING BLIND
Most apparel factories run on tribal knowledge instead of real-time production tracking. Managers discover bottlenecks after the shift, defects after the shipment, and delays when it is already too late to act.
THE WIMETRIX WAY
Every engagement is structured around a Balanced Scorecard — financial, customer, operational
and people outcomes — powered by an Industry 4.0 + Lean methodology refined across 50+
factories.
The P&L outcomes that pay for the program.
Delivering on what the buyer actually cares about.
Shop floor efficiency, every shift.
The capability that makes the gains stick.
Digitization of the floor — WIP, line efficiency, operator efficiency, wages & incentives, performance, on-time delivery and maintenance, all on one live data layer.
+
Continuous improvement on top of the data — HOSHIN Kanri, GEMBA Kaizen, Daily Direction Setting, value-stream mapping, and built-in quality.
The platform
Every module ships with measurable outcomes and an open API. Plug into your existing ERP — SAP, Oracle, in-house, doesn’t matter.
TRACK
Machine efficiency monitoring — uptime, downtime, utility consumption per machine.
OPTIMIZE
Eliminates over-consumption at cutting and spreading — the highest-leverage saving in apparel.
PLAN
Apparel-native production planning with freeze planning and quick re-plan.
PLAN
Digital garment measurements that integrate with QA workflows.
INTELLIGENCE
A copilot that watches the floor, predicts delays, and follows up with the right person.
BUILT AND PROVEN WITH THE BEST
"WiMetrix gave us, for the first time, a real-time view of every operator on every line. Within six months we'd added 17 points of line efficiency without adding a single machine."
"Defect traceability changed the culture. Every reject now ties to an operator, a machine and a root cause — we cut DHU by 48% in two quarters."
"The AI assistant is the first piece of software my line chiefs actually ask for. It's like adding a second IE per line."
FOR FASHION BRANDS
If you source from apparel manufacturers, WiMetrix gives you the live data layer to prove provenance, hit DPP regulations, and ship a sustainable story you can actually defend.
Generate EU-DPP-compliant traceability data automatically. Every garment, every step, every certification.
Real-time chain-of-custody from yarn to carton packing. Auditable, exportable, and built for brand audits.
QUESTIONS BUYERS ASK BEFORE THEY BUY
WiMetrix is an AI-powered garment production tracking system and factory operating system for apparel manufacturers. Founded in 2017 and headquartered in Ras Al Khaimah, UAE, it uses RFID, IoT and AI to give factories real-time visibility from yarn to dispatch across production, quality, machines, fabric, planning and packing.
Each bundle carries an RFID tag. As it moves through cutting, sewing, quality checks and packing, readers at each workstation record it automatically. WiMetrix turns these scans into live WIP, line efficiency, operator performance and delay alerts with no manual data entry.
An ERP manages orders, inventory and finance. WiMetrix works on the shop floor, capturing what happens on every line in real time and feeding it to your ERP via REST API. Your ERP stays the system of record; WiMetrix supplies the live floor data it lacks.
A typical single-plant rollout goes live in 60–90 days. We start with a pilot line or department in week 1, expand by week 6, and run the full transformation cadence (DDS, WPP, Kaizen) by month 3. Multi-plant groups follow a templated 6-month rollout.
Yes. We integrate via REST API with SAP, Oracle, Microsoft Dynamics, in-house ERPs and most MES platforms. WiMetrix sits on the floor data layer — your ERP stays the system of record.
For RFID-based modules (SPTS, FABRIC SAVER, PMS) some hardware is required — RFID readers, tags, and floor terminals. We size this during a 1-day site survey. Software-only modules (PLAN PRO, AI Intelligence) run on existing infrastructure.
We’ve onboarded factories from 200 machines to 20,000+. There’s no hard minimum, but the ROI math is sharpest for plants with 500+ machines or 5,000+ pieces/day. Smaller plants typically start with SQMS or PLAN PRO.
Annual subscription, priced per module and per line/plant — with a one-time setup fee for hardware and integration. Most customers see payback inside 4–8 months. We’ll quote on the demo call once we know your scope.
Every customer gets a dedicated transformation lead, weekly governance call for the first 6 months, 24/5 platform support, and access to our Lean training school for plant teams.
HQ in Ras Al Khaimah, UAE, with delivery teams across Pakistan, Bangladesh, Sri Lanka, India, Vietnam and Egypt. Remote deployments supported worldwide.
BENCHMARK YOUR FACTORY
Tell us 4 things. We’ll show you the rough annual savings WiMetrix typically unlocks at a plant of your size. Takes 90 seconds — no email required to see the result.
See WiMetrix running on a real factory’s data. Walk away with a 90-day pilot plan, whether you buy or not.
Or email info@wimetrix.com · +971 56 464 0771
Have questions or need more information? We’re here to help.
